HEZO Launches 3D Printed Cycling Shoes

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April 6, 2026 Applications 9872

German startup HEZO has introduced a custom on-demand 3D printed cycling shoe system that uses a smartphone to scan the foot, capturing approximately 1,000 data points to generate a precisely fitted shoe, enabling zero-inventory production.

The manufacturing process employs FDM 3D printing with recyclable materials. Each shoe features a layered construction: a soft foamed TPU inner shoe that conforms to the foot's contour, wrapped in a rigid printed outer shell. Three models cover gravel and road cycling applications, with weights ranging from 250–310 grams in size 42 and prices between €249 and €359. Delivery time is approximately 8–12 weeks.

he shoes support modular repair, with tread blocks, liners, and outer shells all independently replaceable, eliminating the need to discard the entire shoe when individual components wear out. The company offers a 60-day fit guarantee and reports a 97% customer satisfaction rate.

Compared to other custom cycling shoes that often exceed $1,000, HEZO enters the market at a more accessible price point, combining performance with repairability.