3D-Printed Sandals, Customized for Each Foot Individually

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May 10, 2026 Applications 9981

British barefoot shoe brand Vivobarefoot has recently launched its next-generation 3D-printed custom sandal, the Tabi Gen 02.

These sandals are manufactured using Carbon's Digital Light Synthesis (DLS) technology, with each pair printed individually based on the wearer's foot 3D scan data, achieving true "per-foot customization."

Vivobarefoot has long been dedicated to creating minimalist barefoot shoes, advocating the philosophy that "the best shoe is almost no shoe at all." Last year, the brand released its first 3D-printed sandal, the Tabi Gen 01, using selective laser sintering (SLS) technology, producing a total of 590 pairs. Customers had to undergo a 3D foot scan in-store, after which their custom sandals were printed. The price at that time was approximately $179.20 (originally £140).

The new Gen 02 retains the split-toe design while further reducing weight and improving fit and comfort. The manufacturing process has been upgraded to Carbon's DLS technology, using Carbon EPU Pro foam as the material. This resin-based 3D printing technology is already well-established in the footwear industry—it has been used for Adidas's 3D-printed sneakers as well as Alexander Wang's first pair of 3D-printed high heels.

The process for obtaining the Gen 02 also requires an initial 3D foot scan, which is currently offered only at three brand stores: in London, Bristol, and Prague. The resulting 3D model is saved to the customer's email address, and printing can be initiated after placing an order through the VivoBiome platform. The new sandals are priced at approximately $140.80 (originally £110) and are currently available in only one color: "Moon Rock Grey."

The brand states that this will not be the final generation, and future iterations will continue to be improved based on user feedback.