New company envisions precision-fit orthoses for patients recovering from hallux valgus
A newly launched orthotic device producer is set to offer a new level of innovation and precision in the development of orthoses. Aligna3D has been established to bring patient-specific 3D printed orthoses to the medical market, with a particular focus on the treatment of hallux valgus.
Alexandre Saconney-Pfister and Dr. Victor Dubois-Ferrière co-founded the Geneva-based company: Saconney-Pfister has a strong AM engineering background, and Dr. Dubois-Ferrière is an Orthopaedic Surgeon, Foot and Ankle Specialist.
The company’s vision centers on patient-specific orthoses – braces designed to aid the structure and function of the neuromuscular and skeletal systems – that ensure a precise fit for each patient’s anatomy and specific needs in their recovery from hallux valgus, one of the most common foot deformities worldwide.
To achieve this personalized, precision fit, Aligna3D will use an automated digital design workflow that incorporates 3D printing of the orthoses.
Using the co-founders’ AM and medical expertise, the company aims to transform the management of the condition by providing immediate post-operative care that delivers reliable, precise, and comfortable stabilization to secure healing. This approach will aid conservative treatment that includes pain relief, improved alignment, and easier shoe wear.
Aligna3D has worked on prototyping with leading French AM company Erpro, and collaborators on the project have included the Swiss Innovation Agency (Innosuisse), Geneva-based incubator FONGIT, startup accelerator Venture Kick, and Fondation Forté.
A clinical trial was supported by the Swiss Foot and Ankle Society (SFAS), and clinical integration is currently being conducted at the ASSAL Center in Geneva, where Dr. Dubois-Ferrière is an Associate Doctor.
There have been numerous advances in integrating additive manufacturing into orthopedics in recent years, including implants and 3D printing service platforms for custom products. Aligna3D now aims to further innovate in the space and address a very specific area that has been underserved until now.
